EPE FOAM

EPE Foam (Expanded Polyethylene Foam), commonly known as Pearl Cotton Foam, is a lightweight, flexible, and highly resilient closed-cell polyethylene foam material widely used for protective packaging, cushioning, insulation, shock absorption, and industrial applications. Thanks to its superior impact resistance, moisture resistance, and cost-effectiveness, EPE Foam has become one of the most popular protective packaging materials worldwide.

Mailong Packaging supplies high-quality EPE Foam sheets, rolls, die-cut inserts, foam profiles, laminated foam materials, and thermoformed trays designed to protect products from collision damage, vibration, abrasion, and compression during transportation and storage.

Lightweight Protection with Outstanding Cushioning Performance
EPE Foam offers an ideal balance of flexibility, shock absorption, moisture resistance, and affordability, making it a preferred packaging material across electronics, furniture, automotive, industrial, and consumer goods industries.

EPE Foam Specifications

Parameter Specification
Material EPE (Expanded Polyethylene)
Density 15–100 kg/m³
Thickness 0.5mm – 50mm (Custom Available)
Sheet Width 500mm / 1000mm / Custom
Roll Length 10m – 300m or Cut-to-Order
Color Options White, Black, Pink, Blue, Custom Colors
Surface Finish Plain, PE-Laminated, Coated, Printed
Hardness 18–60 Shore C
Water Absorption <0.5%
Operating Temperature -40°C to 80°C
Processing Methods Die-Cutting, Laminating, Heat Forming, CNC Cutting
MOQ 100 KG / Custom Order
HS Code 3921199000
Production Time 5–10 Days
Port Shenzhen

Available EPE Foam Products

Product Type Main Application
EPE Foam Rolls Wrapping and surface protection
EPE Foam Sheets Industrial cushioning and packaging
EPE Foam Inserts Protective packaging for products
EPE Foam Profiles Edge and corner protection
Anti-Static EPE Foam Electronics packaging
Laminated EPE Foam Heavy-duty packaging solutions
Heat-Formed EPE Trays Retail and industrial packaging
Foil-Coated EPE Foam Thermal insulation applications

Features of EPE Foam

  • Excellent shock absorption and cushioning performance.
  • Lightweight material that reduces shipping costs.
  • Closed-cell structure for moisture and water resistance.
  • Good thermal and sound insulation properties.
  • Flexible and easy to fabricate into custom shapes.
  • Resistant to chemicals, oils, and weather conditions.
  • Reusable and recyclable packaging material.
  • Available in anti-static and laminated versions.
  • Suitable for die-cutting, thermoforming, and laminating.
  • Provides effective protection against scratches and impact damage.

Applications of EPE Foam

EPE Foam is widely used in packaging and industrial sectors where lightweight cushioning and protective performance are required.

Industry Application
Electronics Protective packaging for electronic products
Home Appliances Transit protection and cushioning
Automotive Parts packaging and interior components
Furniture Surface protection and corner guards
Medical Equipment Sensitive device packaging
Industrial Machinery Shock-resistant packaging inserts
Construction Expansion joints and insulation materials
Sports Equipment Protective padding and packaging
Glass & Ceramics Scratch and impact protection
Logistics General-purpose protective packaging

Advantages of EPE Foam

1. Exceptional Cushioning Performance

EPE Foam effectively absorbs impacts and vibrations, reducing the risk of product damage during transportation and handling.

2. Lightweight and Cost-Efficient

The low density of EPE Foam helps reduce shipping costs while maintaining reliable product protection.

3. Excellent Moisture Resistance

Its closed-cell structure prevents water absorption and protects products from humidity-related damage.

4. Flexible Customization

EPE Foam can be cut, laminated, printed, thermoformed, and fabricated into customized shapes to meet specific packaging requirements.

5. Environmentally Friendly

The material is recyclable and reusable, helping businesses improve packaging sustainability while reducing waste.

6. Wide Industry Compatibility

From electronics and automotive components to furniture and industrial machinery, EPE Foam serves a broad range of protective packaging applications.

Technical Performance Data

Property Typical Value
Density Range 15–100 kg/m³
Compression Strength 20–200 kPa
Tensile Strength 150–500 kPa
Elongation at Break 100–250%
Water Absorption <0.5%
Thermal Conductivity 0.035–0.045 W/m·K
Temperature Resistance -40°C to 80°C
Recyclability 100% Recyclable

Common Processing Options

Processing Method Description
Die-Cutting Custom-shaped packaging inserts
Lamination Combined with PE film, foil, or paper
Heat Forming Custom trays and molded packaging
Profile Extrusion Edge protectors and corner guards
Anti-Static Treatment Protection for electronic components
Printing Custom branding and identification

Why Choose Mailong Packaging?

Founded in 2009, Mailong Packaging is a professional manufacturer and exporter of protective packaging materials. Our products have been exported to more than 30 countries and are trusted by customers in logistics, electronics, manufacturing, retail, automotive, and industrial sectors worldwide.

Our product portfolio includes EPE Foam, EVA Foam, Air Column Bags, Air Pillow Film, Inflatable Bubble Wrap, Bubble Mailers, Poly Mailers, Stretch Wrap Film, BOPP Tape, Corrugated Boxes, and customized packaging solutions designed to reduce product damage and improve transportation safety.

With advanced production equipment, strict quality control systems, and extensive customization capabilities, Mailong Packaging provides reliable packaging materials that meet the evolving needs of global businesses.

Frequently Asked Questions (FAQ)

1. What is EPE Foam used for?

EPE Foam is commonly used for protective packaging, cushioning, insulation, edge protection, shock absorption, and custom packaging inserts across various industries.

2. Is EPE Foam waterproof?

Yes. EPE Foam has a closed-cell structure that provides excellent moisture and water resistance, making it suitable for humid storage and transportation environments.

3. What is the difference between EPE Foam and EVA Foam?

EPE Foam is softer, lighter, and more cost-effective for general packaging applications, while EVA Foam offers higher density, durability, and precision customization for premium protective packaging.

4. Can EPE Foam be customized?

Yes. EPE Foam can be customized in density, thickness, color, size, lamination type, and fabrication method according to specific project requirements.

5. Is anti-static EPE Foam available?

Yes. Anti-static EPE Foam is available for packaging sensitive electronic components and devices that require electrostatic discharge protection.

6. What is the typical lead time for EPE Foam orders?

Most standard EPE Foam orders can be completed within 5–10 days depending on order quantity, specifications, and customization requirements.

Our services

We take responsibility for your products like our own.

Premium Quality

We ensure excellence in every detail with superior materials, precise craftsmanship, and rigorous quality control for products that consistently exceed expectations.

Eco Friendly

We are committed to sustainable production through eco-conscious processes, recycled materials, and waste-reducing practices that protect our environment.

24/7 Premium Support

Our dedicated support team is available around the clock to provide prompt, professional assistance and ensure seamless operations for your business.

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