A Bubble Mailer, also known as a padded mailer or bubble envelope, is a lightweight protective shipping package designed to combine convenient parcel handling with built-in cushioning. The internal bubble layer helps protect products against scratches, impact, vibration, and everyday handling damage during transportation.
Mailong Packaging manufactures custom Bubble Mailers for e-commerce brands, clothing companies, cosmetics businesses, electronics sellers, retailers, fulfillment companies, and other businesses that need simple but professional shipping packaging. Customers can customize the logo, size, color, thickness, material, printing, and overall packaging design to create branded shipping mailers that are instantly recognizable.
For brands looking for a more environmentally conscious appearance, we also offer Kraft Paper Bubble Mailers in natural kraft yellow and white kraft options. These paper-based padded envelopes combine a professional paper exterior with internal bubble cushioning for lightweight product protection.
| Parameter | Specification |
|---|---|
| Product Name | Custom Bubble Mailer / Padded Bubble Envelope |
| Main Materials | LDPE, HDPE, Co-extruded PE, Kraft Paper |
| Bubble Layer | Air Bubble Cushioning Layer |
| Mailer Thickness | 50μm–120μm for PE Mailers; Custom Thickness Available |
| Paper Bubble Mailer | White Kraft / Natural Yellow Kraft |
| Available Colors | White, Black, Pink, Red, Blue, Green, Yellow, Purple |
| Custom Colors | Pantone Color Matching Available |
| Logo Printing | Custom Logo, Brand Name, Slogan, Website and Artwork |
| Printing Options | Flexographic / Gravure Printing |
| Surface Finish | Matte, Glossy, Frosted or Kraft Paper Finish |
| Closure | Self-Adhesive Peel-and-Seal Strip |
| Custom Size | Available According to Product Dimensions |
| MOQ | Starting from 100 Pieces |
| Production Time | 3–7 Days |
| Port | Shenzhen |
Mailong Packaging offers a broad range of ready-to-use Bubble Mailer sizes for common shipping requirements. Custom sizes are also available for brands with specific product dimensions or packaging designs.
| No. | Bubble Mailer Size | Typical Application |
|---|---|---|
| 1 | 13 × 15 + 4 cm | Small accessories and compact products |
| 2 | 11 × 13 + 4 cm | Small items and accessories |
| 3 | 12 × 18 + 4 cm | Small retail products |
| 4 | 15 × 18 + 4 cm | Small cosmetics and accessories |
| 5 | 18 × 18 + 4 cm | Compact products |
| 6 | 15 × 20 + 4 cm | Small e-commerce products |
| 7 | 18 × 20 + 4 cm | Accessories and small electronics |
| 8 | 20 × 23 + 4 cm | Small retail items |
| 9 | 18 × 25 + 4 cm | Clothing accessories and products |
| 10 | 20 × 25 + 4 cm | Cosmetics and compact products |
| 11 | 24 × 25 + 4 cm | Medium-size products |
| 12 | 20 × 28 + 4 cm | Retail and e-commerce products |
| 13 | 23 × 28 + 4 cm | Small apparel and accessories |
| 14 | 25 × 30 + 4 cm | General e-commerce shipping |
| 15 | 30 × 30 + 4 cm | Medium-size products |
| 16 | 26 × 32 + 4 cm | Apparel and retail products |
| 17 | 26 × 36 + 5 cm | Clothing and larger products |
| 18 | 29 × 36 + 5 cm | Apparel and accessories |
| 19 | 30 × 38 + 5 cm | Medium-size e-commerce orders |
| 20 | 35 × 38 + 5 cm | Clothing and larger products |
| 21 | 35 × 40 + 5 cm | Apparel and retail shipping |
| 22 | 35 × 45 + 5 cm | Large apparel products |
| 23 | 40 × 45 + 5 cm | Large e-commerce products |
| 24 | 50 × 45 + 5 cm | Large lightweight products |
| 25 | 38 × 47 + 5 cm | Large retail products |
| 26 | 40 × 50 + 5 cm | Large apparel and products |
| 27 | 50 × 60 + 5 cm | Large shipping applications |
| 28 | 50 × 65 + 5 cm | Large lightweight products |
| 29 | 40 × 60 + 5 cm | Large e-commerce products |
| 30 | 50 × 55 + 5 cm | Large retail shipments |
| 31 | 60 × 65 + 5 cm | Extra-large lightweight products |
Custom Bubble Mailer Sizes: Custom width, length, flap size, bubble thickness, and overall structure are available according to customer requirements.
| Color | Branding Application |
|---|---|
| White | Clean, professional and minimalist branding |
| Black | Premium and luxury brand packaging |
| Pink | Beauty, fashion and lifestyle brands |
| Red | High-visibility and energetic branding |
| Blue | Technology, corporate and professional brands |
| Green | Natural, sustainable and lifestyle brands |
| Yellow | Bright, friendly and highly recognizable packaging |
| Purple | Creative, beauty and premium consumer brands |
| Custom Pantone | Exact brand color matching |
The biggest advantage of a custom Bubble Mailer is the ability to transform a standard shipping envelope into a recognizable brand asset. Mailong Packaging supports customized logo and artwork printing for businesses that want every parcel to communicate their brand identity.
For growing e-commerce brands, this provides a simple way to create consistent branding without the higher cost and weight associated with traditional rigid boxes.
For customers looking for a paper-based alternative, Mailong Packaging offers Kraft Paper Bubble Mailers in natural yellow kraft and white kraft. The kraft paper exterior creates a more natural and premium packaging appearance while the internal bubble layer provides cushioning during transportation.
| Option | Features |
|---|---|
| Natural Yellow Kraft Bubble Mailer | Natural kraft appearance, protective bubble interior |
| White Kraft Bubble Mailer | Clean white exterior, suitable for custom branding |
| Custom Kraft Mailer | Custom size, logo, printing and artwork |
Kraft Bubble Mailers are particularly suitable for brands that want their shipping packaging to communicate a natural, sustainable, handmade, or premium visual identity. Specific environmental claims such as compostability or recyclability should be confirmed according to the exact material structure and applicable certification requirements.
| Industry | Typical Products |
|---|---|
| Fashion & Apparel | Clothing accessories, small apparel products and lightweight fashion items |
| Electronics | Small electronic accessories and components |
| Cosmetics | Beauty products, skincare products and personal care items |
| E-Commerce | Small and medium-sized online orders |
| Retail | Compact consumer products and accessories |
| Subscription Businesses | Monthly product shipments and promotional packages |
| Stationery | Books, notebooks and small office products |
| Small Consumer Products | Accessories, samples and lightweight merchandise |
Custom printed bubble mailers offer an economical way for small businesses and established brands to create professional shipping packaging without investing in expensive rigid boxes.
A consistent logo, color scheme and packaging design help customers immediately recognize your shipments and build stronger brand recall.
Bubble mailers are easy to fill, seal and label. Their lightweight structure makes them especially practical for high-volume e-commerce fulfillment.
The internal bubble layer provides cushioning against minor impacts, vibration, scratches and handling during delivery.
Different products require different levels of protection. Mailong Packaging can customize dimensions and material thickness according to product size, weight and shipping conditions.
Customers can select conventional PE bubble mailers or kraft paper bubble mailers depending on packaging performance, appearance and sustainability objectives.
Established in 2009, Mailong Packaging is a professional manufacturer and exporter specializing in protective packaging materials for global industries.
Our main products include:
Our packaging products have been exported to more than 30 countries and are trusted by international customers for stable quality, competitive pricing, and fast delivery.
| Mailong Packaging Advantage | Description |
|---|---|
| Industry Experience | More than 15 years of packaging manufacturing experience |
| Fast Production | Production completed within 3–7 days |
| Flexible MOQ | Starting from 100 pieces |
| OEM & Customization | Custom packaging sizes, materials, colors, thicknesses and designs available |
| Global Export Service | Products exported to over 30 overseas markets |
Yes. Mailong Packaging provides custom logo printing for Bubble Mailers. You can add your company logo, brand name, slogan, website, artwork or other branding elements to create professional branded shipping packaging.
Yes. Standard colors include white, black, pink, red, blue, green, yellow and purple. Custom Pantone colors are also available for brands that need accurate color matching.
Yes. Mailong Packaging offers custom dimensions and thicknesses based on the size, weight and protection requirements of your products. The listed stock sizes can also be used for standard shipping applications.
Yes. We offer Kraft Paper Bubble Mailers with white kraft and natural yellow kraft exteriors. They are suitable for brands seeking a paper-based packaging appearance. Specific environmental performance depends on the material structure and should be confirmed for each product specification.
Bubble Mailers are suitable for lightweight and relatively compact products such as clothing accessories, small electronics, cosmetics, stationery, retail products, e-commerce parcels and other small consumer goods that benefit from cushioning protection.
Our flexible MOQ starts from 100 pieces, while production can typically be completed within 3–7 days depending on the material, size, printing requirements, order quantity and customization complexity.
A Bubble Mailer does more than protect a product during delivery. For modern e-commerce businesses, it is also one of the simplest opportunities to strengthen brand recognition. By customizing the logo, color, size, thickness and material, businesses can create shipping packaging that looks professional while remaining lightweight and practical.
Mailong Packaging provides OEM and custom Bubble Mailer manufacturing for businesses looking for reliable packaging production, flexible order quantities and international shipping support. Whether you need standard PE Bubble Mailers, custom printed padded envelopes, or white and natural yellow Kraft Paper Bubble Mailers, we can develop packaging around your product and brand requirements.
We ensure excellence in every detail with superior materials, precise craftsmanship, and rigorous quality control for products that consistently exceed expectations.
We are committed to sustainable production through eco-conscious processes, recycled materials, and waste-reducing practices that protect our environment.
Our dedicated support team is available around the clock to provide prompt, professional assistance and ensure seamless operations for your business.
* Your data is securely protected for essential communications only. We won’t share your details or send spam emails, Privacy Policy *
