A customized black EPE foam sheet supply project for a professional Brazilian packaging company specializing in custom-shaped EPE foam products. Mailong Packaging supplied multiple thicknesses of black EPE foam sheets for local processing, fabrication and protective packaging applications.
Project Overview: Black EPE Foam Sheets for a Brazilian Packaging Manufacturer
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Mailong Packaging recently supplied a batch of black EPE foam sheets to a professional packaging company located in São Carlos, São Paulo, Brazil. Unlike an end-user purchasing finished foam inserts, this customer specializes in manufacturing custom-shaped EPE foam products for the local market.
Because the customer performs further processing locally, the project required raw EPE foam sheets with consistent dimensions, suitable density and multiple thickness options. The supplied material would then be processed into different custom-shaped foam packaging products according to their customers’ individual requirements.
This type of B2B supply model is particularly useful for packaging manufacturers, foam converters, distributors and fabricators that need reliable EPE foam sheets for further processing rather than finished packaging inserts.
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Customer Profile and Packaging Requirements
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The customer is based in São Carlos, São Paulo, Brazil and specializes in producing custom-shaped EPE foam products for customers in the local market.
Their business model requires flexible access to EPE foam in different thicknesses because the final packaging designs can vary considerably from one customer project to another. Some applications require thin foam sheets for lining or wrapping, while others require thicker foam for cushioning, separation or fabricated inserts.
The main requirements for this order were:
- Black EPE foam sheet material.
- Consistent 20 kg/m³ density.
- Large sheet dimensions of 1,100 × 2,300 mm.
- Multiple thickness options for different downstream applications.
- Material suitable for local custom-shaped foam manufacturing.
- Reliable supply for professional B2B packaging production.
For a foam converter, sheet consistency is important because the material becomes the starting point for subsequent cutting, shaping and assembly operations. A stable raw material specification helps make downstream production more predictable.
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Black EPE Foam Sheet Specifications for the Brazil Project
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| Specification | Project Requirement |
|---|---|
| Product | Black EPE Foam Sheets |
| Customer Location | São Carlos, São Paulo, Brazil |
| Material | EPE Foam / Expanded Polyethylene Foam |
| Color | Black |
| Density | 20 kg/m³ |
| Sheet Size | 1,100 × 2,300 mm |
| 5 mm Thickness | 240 pcs |
| 10 mm Thickness | 255 pcs |
| 25 mm Thickness | 102 pcs |
| 50 mm Thickness | 153 pcs |
| 60 mm Thickness | 144 pcs |
| Total Quantity | 894 pcs |
| Final Application | Local custom-shaped EPE foam manufacturing and packaging |
The order included five different thicknesses while keeping the same sheet size and 20 kg/m³ density. This allowed the customer to maintain a more flexible raw-material inventory for different custom packaging projects.
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Why Use Multiple EPE Foam Sheet Thicknesses?
For companies that manufacture custom EPE foam products, having several thicknesses available can make it easier to respond to different customer requirements. Foam thickness influences the amount of material available for cushioning, separation and fabrication.
5 mm EPE Foam
Thin EPE foam sheets can be useful for lightweight protective layers, surface separation, lining and applications where packaging space is limited.
10–25 mm EPE Foam
Medium thickness sheets provide additional cushioning material and can be processed into pads, separators and customized protective packaging components.
50–60 mm EPE Foam
Thicker EPE sheets provide more material depth for custom fabrication, cushioning structures and applications requiring greater separation between the product and outer packaging.
The appropriate thickness should always be selected according to the product, packaging structure, available space and expected handling conditions. There is no single EPE thickness that is suitable for every packaging application.
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EPE Foam Sheets for Local Custom-Shaped Manufacturing
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One of the most interesting aspects of this Brazil project is that the customer does not simply use the EPE sheets as finished packaging material. Instead, the company uses the sheets as raw material for custom-shaped EPE foam manufacturing.
This allows the customer to manufacture different shapes according to the requirements of local customers. Depending on the project, EPE sheets can be converted into protective pads, separators, inserts, cushioning components and other customized packaging structures.
For a local foam converter, purchasing large-format EPE foam sheets can provide greater flexibility than stocking many finished insert designs. The customer can process the material according to the actual product dimensions and packaging requirements of each project.
From Raw EPE Sheet to Finished Packaging
- Receive EPE foam sheets in the required density and thickness.
- Measure the customer’s product and packaging dimensions.
- Develop the required custom-shaped foam design.
- Cut or process the EPE material into the required shape.
- Assemble the foam components into the final packaging structure when required.
- Use the finished foam component for product protection and packaging presentation.
This supply model makes Mailong Packaging a suitable source for businesses looking for an EPE foam sheets manufacturer and bulk supplier rather than only a finished packaging vendor.
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Advantages of Black EPE Foam Sheets for Packaging Converters
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From our experience in protective packaging manufacturing, black EPE foam is particularly practical for businesses that need a combination of flexible processing, lightweight cushioning and professional visual presentation.
- Flexible Processing: Sheets can be converted into different custom packaging structures.
- Multiple Thickness Options: Different thicknesses can support different packaging designs.
- Lightweight Material: EPE foam provides cushioning without adding excessive packaging weight.
- Professional Appearance: Black foam gives finished packaging a clean and organized appearance.
- Custom Manufacturing: Foam can be processed according to customer-specific dimensions and shapes.
- Suitable for B2B Converters: Large sheets can serve as raw material for local packaging manufacturers.
- Flexible Inventory: Stocking several thicknesses can help converters handle different project requirements.
Businesses looking for additional foam material options can also review our EPE FOAM product range.
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Custom EPE Foam Sheets: Size, Density, Color and Format
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The Brazil project demonstrates that EPE foam does not need to be limited to one standard sheet specification. Mailong Packaging can support customized EPE foam requirements for businesses that need different dimensions, densities, thicknesses and formats.
| Customization | Available Options |
|---|---|
| Color | White or black |
| Density | 15–36 kg/m³ |
| Thickness | Customized according to project requirements |
| Sheet Size | Custom dimensions available |
| Format | Sheets or rolls |
| Shape | Flat sheets or material for further custom processing |
| Application | Protective packaging, inserts, separators and custom-shaped foam products |
For customers comparing foam sheet suppliers, our guide to Packing Foam Sheets Suppliers provides additional purchasing considerations.
We also supply EPE Foam Sheets in different project configurations for wholesale and customized packaging requirements.
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Common Applications for EPE Foam Sheets
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EPE foam sheets are versatile raw materials for packaging converters because they can be processed into many different protective packaging formats.
Protective Inserts
EPE sheets can be processed into custom inserts designed around specific products and accessories.
Foam Separators
Custom-cut sheets can be used to separate multiple products or components inside cartons and containers.
Cushioning Pads
EPE foam can be converted into pads and protective layers for packaging applications where cushioning is required.
EPE foam can also be used across electronics packaging, industrial components, furniture packaging, appliance packaging and other protective packaging applications. For more ideas, see our detailed guide to EPE Foam Applications.
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EPE Foam vs. EVA Foam vs. Flexible PU Foam
Packaging converters sometimes evaluate several foam materials before selecting the right raw material for a particular application. EPE, EVA and flexible PU foam have different characteristics and are suited to different packaging requirements.
| Material | General Characteristics | Common Packaging Uses |
|---|---|---|
| EPE Foam | Lightweight cushioning material with flexible processing options | Sheets, rolls, pads, separators, inserts and protective packaging |
| EVA Foam | More structured foam with a broad range of density and finishing options | Custom inserts, industrial components, premium packaging and protective structures |
| Flexible PU Foam | Soft and flexible cushioning material | Soft-contact packaging, pads and applications requiring flexible cushioning |
For alternative foam solutions, visit our EVA FOAM and Flexible PU FOAM categories.
Companies evaluating flexible polyurethane materials can also read our resource on Flexible Polyurethane Foam Manufacturers.
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Why Consistent EPE Foam Sheets Matter to Packaging Manufacturers
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When a packaging company processes foam locally, raw material consistency becomes an important part of production planning. The same nominal thickness and density should be maintained as closely as practical across a production batch so that downstream cutting and fabrication can be performed efficiently.
Large-format sheets can also provide flexibility for custom manufacturing. Instead of purchasing many different finished inserts, a packaging converter can process the EPE sheet according to each customer’s requirements.
For B2B buyers, the purchasing decision should therefore consider more than the unit price of the foam. Sheet dimensions, density, thickness options, customization capability, production consistency, MOQ and lead time can all affect the actual cost and efficiency of downstream packaging production.
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Why Choose Mailong Packaging as an EPE Foam Sheet Supplier?
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Established in 2009, Mailong Packaging is a professional manufacturer and exporter specializing in protective packaging materials for global industries.
Our main product range includes inflatable bubble and pillow film, air column rolls, air column bags, EPE and EVA foam, poly mailers, stretch wrap, bubble mailers, BOPP tape and corrugated boxes.
Our packaging products have been exported to more than 30 countries and markets. We work with international customers that require stable quality, competitive pricing, fast delivery and customized packaging solutions.
| Mailong Packaging Advantage | Description |
|---|---|
| Industry Experience | More than 15 years of packaging manufacturing experience |
| Fast Production | Production completed within 3–7 days for suitable projects |
| Flexible MOQ | Starting from 100 pieces for suitable customized projects |
| OEM & Customization | Custom packaging sizes, materials and designs available |
| Global Export Service | Products exported to more than 30 overseas markets |
For packaging manufacturers and foam converters, we can discuss customized EPE sheet requirements including density, thickness, sheet dimensions, color and roll or sheet format.
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Frequently Asked Questions About Black EPE Foam Sheets
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1. What black EPE foam sheets were supplied for this Brazil project?
Mailong Packaging supplied black EPE foam sheets with a density of 20 kg/m³ and a sheet size of 1,100 × 2,300 mm. The order included 5 mm, 10 mm, 25 mm, 50 mm and 60 mm thicknesses.
2. How many EPE foam sheets were included in the Brazil order?
The total quantity was 894 sheets: 240 pcs of 5 mm, 255 pcs of 10 mm, 102 pcs of 25 mm, 153 pcs of 50 mm and 144 pcs of 60 mm.
3. Can EPE foam sheets be supplied in different densities?
Yes. Mailong Packaging can supply customized EPE foam with densities in the project range of 15–36 kg/m³, depending on the required application and specification.
4. Can you customize EPE foam sheet sizes?
Yes. EPE foam sheet dimensions can be customized according to the customer’s requirements. Large-format sheets can also be supplied for customers who perform local foam conversion and fabrication.
5. Are EPE foam sheets available in both black and white?
Yes. Mailong Packaging can provide EPE foam sheets in black or white, depending on the project requirements.
6. Can you supply EPE foam in rolls as well as sheets?
Yes. EPE foam can be supplied in either sheet or roll format depending on the required thickness, dimensions, application and processing method.
7. Can Brazilian packaging companies purchase EPE foam for local processing?
Yes. Mailong Packaging supplies EPE foam material for international B2B customers, including businesses that use foam sheets as raw material for further local processing, fabrication and custom packaging production.
8. What information should I provide when requesting a custom EPE foam sheet quotation?
We recommend providing the required color, density, thickness, sheet or roll dimensions, quantity and intended application. Product drawings or photos can also help our team understand the required specifications.
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Project Result: Flexible EPE Foam Supply for the Brazilian Market
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For this São Carlos, São Paulo project, Mailong Packaging supplied 894 black EPE foam sheets in a standardized 1,100 × 2,300 mm format and 20 kg/m³ density. The order included five thicknesses ranging from 5 mm to 60 mm.
The material was intended for a professional Brazilian packaging company that specializes in manufacturing custom-shaped EPE foam products for local customers. By supplying the foam sheets as raw material, Mailong Packaging supported the customer’s flexible downstream production model.
This project also demonstrates the value of offering multiple EPE foam specifications to professional converters. With customized density, thickness, dimensions, color and sheet or roll formats, EPE foam can be adapted to a wide range of packaging manufacturing requirements.
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Looking for Custom EPE Foam Sheets?
Mailong Packaging supplies black and white EPE foam sheets and rolls for packaging manufacturers, foam converters, distributors and industrial customers.
We can customize size, thickness, density, color and format according to your project requirements. Whether you need EPE sheets for direct packaging or as raw material for custom-shaped foam manufacturing, our team can discuss the appropriate specification for your application.
Mailong Packaging — Protective Packaging Manufacturer Since 2009.
